Earthing Strip Size Calculator

Calculate minimum earthing strip cross-sectional area for fault current protection

Earthing Strip Size Calculator

Compliant with IEC 60364 Standards

Calculation Results

Required Cross-Sectional Area: -
Selected Standard Strip Size: -
IEC Formula Used: S = (If × √t) / k

Step-by-Step Calculation:

* Calculated as per IEC thermal withstand method
* Final selection should consider mechanical strength and corrosion

How to Use the Calculator

Step 1: Fault Current

  1. Determine maximum fault current
  2. Use system short-circuit analysis
  3. Consider worst-case scenario
  4. Enter value in amperes

Step 2: Fault Duration

  1. Determine protection clearing time
  2. Include relay and breaker operation
  3. Consider backup protection time
  4. Enter value in seconds

Step 3: Material Selection

  1. Choose conductor material
  2. Copper: k = 159 (most common)
  3. Aluminum: k = 101
  4. Steel: k = 78

How to Calculate Earthing Strip Size

1. Fault Current Analysis

Determine the maximum short-circuit current (Fault Current) that can flow through the system. This value is obtained from the electrical system design analysis.

Input: Fault Current (kA) and Duration (Seconds)

2. Formula Application

The Minimum Cross-Sectional Area (S) is calculated using the IEC standard formula:

S = (I × √t) / K

Where:
S = Area in mm²
I = Fault Current in Amps
t = Fault Duration in Seconds
K = Material Constant

3. Material Selection

The Material Constant (K) depends on the conductor material:

Copper: K = 226

Aluminum: K = 148

GI (Steel): K = 80

Earthing Strip Size Chart

Width (mm) Thickness (mm) Area (mm²) Common Material
20 3 60 Copper / GI
25 3 75 Copper / GI
25 4 100 Copper / AI
25 6 150 Copper / GI
30 6 180 GI (Steel)
40 6 240 GI (Steel)
50 6 300 GI (Steel)
50 8 400 GI (Steel)
65 8 520 GI (Steel)
75 8 600 GI (Steel)

Earthing Strip Size FAQs

How to calculate strip size?

To calculate the earthing strip size, use the IEC formula S = (I × √t) / K. First, convert your Fault Current (I) to Amps. Multiply it by the square root of the Fault Duration (t) in seconds. Finally, divide the result by the Material Constant (K) (e.g., 226 for Copper). The result is the minimum required cross-sectional area in mm².

How to calculate earth rod size?

Earth rod sizing depends on the soil resistivity and the required fault current dissipation. Typically, the diameter (e.g., 14mm, 17mm) is selected based on mechanical strength to penetrate the ground, while the length (e.g., 2m, 3m) determines the contact area with the soil to lower resistance. You can use our Earthing Rod Size Calculator for precise results.

How much power can a 2.5 mm cable carry?

A 2.5 mm² copper cable can typically carry between 18 Amps to 24 Amps depending on the installation method (e.g., enclosed in conduit vs. clipped direct) and ambient temperature. It is commonly used for standard power circuits in residential wiring.

How to calculate earthing busbar size?

The earthing busbar should handle the maximum fault current of the system. A common rule of thumb is to size the main earthing busbar to be at least equal to or larger than the main protective earthing conductor. It is often calculated using the same thermal withstand formula (S = I√t / K) with a safety factor applied (usually 1.2 to 1.5 times the calculated area).

How to decide earthing strip size?

Deciding the strip size involves two main factors: Thermal Stability (calculated using the Fault Current and Duration) and Mechanical Strength. Even if the calculation allows for a very small strip, standards (like IEC 60364) dictate minimum physical dimensions (e.g., minimum thickness of 3mm for copper) to prevent mechanical damage and ensure longevity against corrosion.

What is a size strip?

A "size strip" or "earthing strip" refers to a flat rectangular conductor used for grounding. It is defined by its Width (W) and Thickness (T) (e.g., 25mm × 3mm). Flat strips are often preferred over round conductors for surface earthing because they offer a larger surface area for contact and are easier to mount on walls or structures.

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