Transformer Primary Fuse Size Calculator

Calculate optimal primary fuse protection for transformers according to NEC & IEC standards

Transformer Primary Fuse Calculator

Compliant with NEC Article 450 & IEC 60076 Standards

Calculation Results:

Primary Current: 0.00 A

Protection Factor: 0%

Calculated Fuse Size: 0.00 A

Recommended Fuse Size: 0 A

Standard Rating: -

How to Use the Transformer Primary Fuse Size Calculator

Step 1: Select Standard

  1. Choose NEC for North American installations
  2. Select IEC for international applications
  3. Different standards have varying protection factors
  4. NEC Article 450 provides specific guidelines
  5. IEC 60076 offers international standards

Step 2: Enter Transformer Data

  1. Input the transformer kVA rating from nameplate
  2. Enter primary voltage (line-to-line for 3-phase)
  3. Select single or three-phase configuration
  4. Choose appropriate fuse type for application
  5. Verify all data before calculation

Step 3: Interpret Results

  1. Review calculated primary current
  2. Check protection factor applied
  3. Note recommended standard fuse size
  4. Consider inrush current characteristics
  5. Verify compliance with local codes

How to Calculate Transformer Primary Fuse Size

Primary Current Calculation

The primary current is calculated using:

  • Single Phase: I = (kVA × 1000) / V
  • Three Phase: I = (kVA × 1000) / (√3 × V)
  • Where V is the primary voltage
  • Result gives full load current in amperes

Protection Factor Selection

NEC Article 450.3(B) specifies protection factors:

  • ≤ 9A: 300% maximum protection
  • 9A to 20A: 250% maximum protection
  • > 20A: 125% maximum protection
  • Time-delay fuses may use higher factors

Real-Life Calculation Example

Given: 75 kVA, 480V primary, three-phase transformer

Step 1: Calculate Primary Current

I = (75 × 1000) / (√3 × 480)

I = 75,000 / (1.732 × 480)

I = 75,000 / 831.36

Primary Current = 90.21 A

Step 2: Determine Protection Factor

Since 90.21A > 20A, use 125% factor (NEC 450.3(B))

Step 3: Calculate Fuse Size

Fuse Size = 90.21 × 1.25 = 112.76 A

Recommended Standard Fuse: 110A or 125A

Step 4: Final Selection

Choose 110A for tighter protection or 125A for better coordination

Consider transformer inrush current characteristics

Calculation Formulas

Single Phase Primary Current:
I = (kVA × 1000) / V

Three Phase Primary Current:
I = (kVA × 1000) / (√3 × V)

Fuse Size Calculation:
Fuse = I × Protection Factor

NEC Protection Factors

≤ 9A Primary Current: 300% Max
9A - 20A Primary Current: 250% Max
> 20A Primary Current: 125% Max

Important Considerations

  • Consider transformer inrush current (5-8 times FLC)
  • Time-delay fuses handle inrush better
  • Verify local electrical code requirements
  • Consider coordination with downstream protection
  • Account for ambient temperature effects

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