Earth Cable Size Calculator

Accurate earth cable sizing for electrical earthing systems

Earth Cable Size Calculator

Compliant with IEC 60364 & IEEE 80 Standards

Results:

Minimum Cable Size: 0.00 mm²

Recommended Size: 0.00 mm²

How to Use the Calculator

Fault Current

  1. Enter maximum fault current in amperes
  2. This is typically the earth fault current
  3. Obtain from fault analysis studies
  4. Consider future system expansion
  5. Include safety margins

Fault Clearing Time

  1. Enter protection device clearing time
  2. Typical values: 0.1s to 3s
  3. Check relay/breaker settings
  4. Consider backup protection time
  5. Use maximum expected time

Material Selection

  1. Choose appropriate cable material
  2. Copper: Best conductivity (k=226)
  3. Aluminum: Cost effective (k=148)
  4. GI: Economical option (k=78)
  5. Consider corrosion resistance

Earth Cable Sizing Fundamentals

Thermal Considerations

Earth cable sizing must consider:

  • Fault current magnitude and duration
  • Cable material thermal properties
  • Ambient and maximum temperatures
  • Heat dissipation in soil

Safety Requirements

  • Adequate current carrying capacity
  • Mechanical strength for installation
  • Corrosion resistance in soil
  • Compliance with safety standards

Key Considerations:

Thermal capacity limits cable temperature rise

Soil conditions affect heat dissipation

Material properties determine sizing factors

Calculation Formulas

Earth Conductor Size:
PE(Sqmm) = √ (I(Fault-A)² × t(s)) / k

Where:
I(Fault-A) = Fault Current in Amps
t(s) = Time in Seconds
k = Material Constant

Material Constants:
Copper: k = 226, Aluminum: k = 148, GI: k = 78

Example Calculation

Earth Cable Sizing:

Fault Current: 5000A

Fault Time: 1s

Material: Copper (k=226)

PE = √ (5000² × 1) / 226 = √ (25,000,000) / 226 = 5000 / 226 = 22.12 mm²

Minimum Size = 22.12 mm²

Recommended = 25 mm² (next standard size)

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